Hyundai Palisade: Lubrication System / Oil Pan

Hyundai Palisade (LX2) 2020-2024 Service Manual / Engine Mechanical System / Lubrication System / Oil Pan

Components and components location
Components

Hyundai Palisade. Components and components location

1. Lower oil pan
2. Upper oil pan

Repair procedures
Removal
Hyundai Palisade. Repair procedures   
Be careful not to damage the parts located under the vehicle (floor under cover, fuel filter, fuel tank and canister) when raising the vehicle using the lift.
(Refer to General Information - "Lift and Support Points")
[Lower oil pan]
1.
Remove the engine room under cover.
(Refer to Engine and Transaxle Assembly - "Engine Room Under Cover")
2.
Drain the engine oil.
(Refer to Lubrication System - "Engine Oil")
3.
Remove the lower oil pan (A).
Insert the blade of SST (09215-3C000) between the upper oil pan and lower oil pan. Cut off applied sealer and remove the lower oil pan.

Hyundai Palisade. Repair procedures

Hyundai Palisade. Repair procedures   
Be careful not to damage the contact surfaces of upper oil pan and lower oil pan.
Hyundai Palisade. Repair procedures   
Insert the SST between the lower oil pan and the upper oil pan by tapping it with a plastic hammer in the direction of ① arrow.
After tapping the SST with a plastic hammer along the direction of ② arrow around more than 2/3 edge of the lower oil pan, remove it from the upper oil pan.
Do not turn over the SST abruptly without tapping as the SST may get damaged.
[Upper oil pan]
1.
Remove the lower oil pan.
2.
Disconnect the oil pump solenoid valve extension wiring connector (A).

Hyundai Palisade. Repair procedures

3.
Disconnect the oil pump solenoid valve connector (A).

Hyundai Palisade. Repair procedures

4.
Remove the front muffler.
(Refer to Intake and Exhaust System - "Muffler")
5.
Separate the compressor.
(Refer to Heating, Ventilation Air conditioning - "Compressor")
6.
Remove the LH exhaust manifold stay (A).
Tightening torque :
24.5 - 35.3 N.m (2.5 - 3.6 kgf.m, 18.1 - 26.0 lb.ft)

Hyundai Palisade. Repair procedures

7.
Remove the RH exhaust manifold stay (A).
Tightening torque :
24.5 - 35.3 N.m (2.5 - 3.6 kgf.m, 18.1 - 26.0 lb.ft)

Hyundai Palisade. Repair procedures

8.
Remove the surge tank.
(Refer to Intake and Exhaust System - "Surge Tank")
9.
Remove the LH and RH cylinder head cover.
(Refer to Cylinder Head Assembly - "Cylinder Head Cover")
10.
Install the engine support fixture.
(Refer to Automatic Transaxle System - "Special Service Tools")
11.
Remove the timing chain cover.
(Refer to Timing System - "Timing Chain Cover")
12.
Remove the oil pump chain tensioner (A).
Tightening torque :
9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb.ft)

Hyundai Palisade. Repair procedures

13.
Remove the oil pump chain sprocket (A).
Tightening torque :
19.6 - 24.5 N.m (2.0 - 2.5 kgf.m, 14.5 - 18.1 lb.ft)

Hyundai Palisade. Repair procedures

14.
Remove the transaxle mounting bolt (A) and upper oil pan mounting bolt (B).
Tightening torque
Bolt (A) : 39.2 - 46.1 N.m (4.0 - 4.7 kgf.m, 28.9 - 34.0 lb.ft)
Bolt (B) : 9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb.ft)

Hyundai Palisade. Repair procedures

15.
Insert the blade of SST (09215-3C000) between the upper oil pan and cylinder block. Cut off applied sealer and remove the upper oil pan (A).
Tightening torque :
9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb.ft)

Hyundai Palisade. Repair procedures

Installation
[Lower oil pan]
1.
Install the lower oil pan (A).
(1)
Using a gasket scraper, remove all the old packing material from the gasket surfaces.
(2)
Before assembling the oil pan, apply liquid sealant TB 1217H on the oil pan. Assemble the part within 5 minutes of applying sealant.
Bead width : 2.5 mm (0.1 in.)

Hyundai Palisade. Repair procedures

Hyundai Palisade. Repair procedures   
Clean the sealing face before assembling two parts.
Remove harmful foreign matters on the sealing face before applying sealant.
When applying sealant gasket, sealant must not protrude into the oil pan.
To prevent leakage of oil, apply sealant gasket to the inner threads of the bolt holes.
(3)
Install the oil pan (A).
Uniformly tighten the bolts in several passes.
Tightening torque :
11.8 - 13.7N.m (1.2 - 1.4 kgf.m, 8.7 - 10.1 lb.ft)

Hyundai Palisade. Repair procedures

2.
After assembly, wait for at least 30 minutes before filling the engine with oil.
3.
Install the remaining parts in the reverse order of removal.
[Upper oil pan]
1.
Install the upper oil pan.
a.
Using a gasket scraper, remove all the old packing material from the gasket surfaces.
b.
Before assembling the oil pan, apply liquid sealant TB 1217H on the oil pan. Assemble the part within 5 minutes of applying sealant.
Bead width : 2.5 mm (0.1 in.)

Hyundai Palisade. Repair procedures

Hyundai Palisade. Repair procedures   
Clean the sealing face before assembling two parts.
Remove harmful foreign materials on the sealing face before applying sealant
When applying sealant gasket, sealant must not protrude into the oil pan.
To prevent leakage of oil, apply sealant gasket to the inner threads of the bolt holes.
2.
Install the remaining parts in the reverse order of removal.

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