Hyundai Palisade: Intake And Exhaust System / Muffler
Components and components location
[2WD]
![Hyundai Palisade. Components and components location](images/muffler-456/390/hyundai_palisade__components_and_components_location_649.gif)
1. Front muffler
2. Catalytic converter & Center muffler assembly
3. Rear muffler
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4. Gasket
5. Hanger
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[AWD]
![Hyundai Palisade. Components and components location](images/muffler-456/390/hyundai_palisade__components_and_components_location_650.gif)
1. Front muffler
2. Catalytic converter & Center muffler assembly
3. Rear muffler
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4. Gasket
5. Hanger
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Repair procedures
• |
Be careful not to damage the parts located under the vehicle
(floor under cover, fuel filter, fuel tank and canister) when
raising the vehicle using the lift.
(Refer to General Information - "Lift and Support Points")
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Front Muffler
1. |
Remove the engine room under cover.
(Refer to Engine and Transaxle Assembly - "Engine Room Under Cover")
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2. |
Remove the roll rod bracket.
(Refer to Engine and Transaxle Assembly - "Engine Mounting")
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3. |
Remove the sub frame.
(Refer to Suspension System - "Sub Frame")
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4. |
Remove the front muffler (A).
Tightening torque :
39.2 - 58.8 N.m (4.0 - 6.0 kgf.m, 28.9 - 43.4 lb.ft)
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![Hyundai Palisade. Repair procedures](images/muffler-456/390/hyundai_palisade__repair_procedures_652.gif)
![Hyundai Palisade. Repair procedures](images/muffler-456/390/hyundai_palisade__repair_procedures_653.gif)
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5. |
Install in the reverse order of removal.
•
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When installing, replace with new gaskets.
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Catalytic converter & Center Muffler Assembly
1. |
Remove the catalytic converter & center muffler assembly (A).
Tightening torque :
39.2 - 58.8 N.m (4.0 - 6.0 kgf.m, 28.9 - 43.4 lb.ft)
|
![Hyundai Palisade. Repair procedures](images/muffler-456/390/hyundai_palisade__repair_procedures_655.gif)
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2. |
Install in the reverse order of removal.
•
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When installing, replace with new gaskets.
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Rear Muffler
1. |
Remove the rear muffler (A).
Tightening torque :
39.2 - 58.8 N.m (4.0 - 6.0 kgf.m, 28.9 - 43.4 lb.ft)
|
![Hyundai Palisade. Repair procedures](images/muffler-456/390/hyundai_palisade__repair_procedures_657.gif)
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2. |
Install in the reverse order of removal.
•
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When installing, replace with new gaskets.
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Replacement procedure of catalytic converter & center muffler assembly using
clamp
Under warranty : Replace the catalytic converter & center muffler assembly.
Out of warranty : Catalytic converters and center muffler assemblies can be
replaced in the following procedure:
1. |
Check if the clamping part of the catalytic converter & center muffler
assembly is damaged or deformed.
If the muffler is too corroded to clamp, replace the catalytic converter
& center muffler assembly.
![Hyundai Palisade. Repair procedures](images/muffler-456/390/hyundai_palisade__repair_procedures_659.gif)
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2. |
Record the gap (A, B) between the tail pipe and the rear bumper.
![Hyundai Palisade. Repair procedures](images/muffler-456/390/hyundai_palisade__repair_procedures_660.gif)
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3. |
Remove the catalytic converter & center muffler assembly (A).
![Hyundai Palisade. Repair procedures](images/muffler-456/390/hyundai_palisade__repair_procedures_661.gif)
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4. |
Cut the catalytic converter & center muffler assembly as in the instruction
below.
– |
Cut the front groove of the muffler.
![Hyundai Palisade. Repair procedures](images/muffler-456/390/hyundai_palisade__repair_procedures_662.gif)
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[Replacement muffler]
– |
Cut the rear groove of the replacement muffler.
![Hyundai Palisade. Repair procedures](images/muffler-456/390/hyundai_palisade__repair_procedures_663.gif)
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•
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To prevent leakage, remove any rust on the clamping
part or the burr on the cutting part.
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•
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Cut the pipe vertically.
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•
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Use a pipe cutter to cut the pipe vertically.
![Hyundai Palisade. Repair procedures](images/muffler-456/390/hyundai_palisade__repair_procedures_666.gif)
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•
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If pipe cutter is unavailable, use a hacksaw as in the
procedure below.
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1) |
Mark the cutting position to cut the pipe vertically.
![Hyundai Palisade. Repair procedures](images/muffler-456/390/hyundai_palisade__repair_procedures_667.gif)
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2) |
Cut the pipe along the marked line by using a hacksaw.
![Hyundai Palisade. Repair procedures](images/muffler-456/390/hyundai_palisade__repair_procedures_668.gif)
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5. |
Install the center muffler.
(1) |
Install the catalytic converter (A) and the center muffler (B)
for replacement by partially tightening the nuts.
![Hyundai Palisade. Repair procedures](images/muffler-456/390/hyundai_palisade__repair_procedures_669.gif)
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(2) |
Place the clamp (A) between the cutting part of each pipe and
partially tighten the clamp.
![Hyundai Palisade. Repair procedures](images/muffler-456/390/hyundai_palisade__repair_procedures_670.gif)
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(3) |
Tighten the catalytic converter and the center muffler to the
specified torque.
Tightening torque :
39.2 - 58.8 N.m (4.0 - 6.0 kgf.m, 28.9 - 43.4 lb.ft)
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(4) |
Compare the gap between the tail pipe (or tail trim) and the
rear bumper with the measurement taken before removing the center
muffler assembly.
• |
If the tail pipe is installed differently from
the initial position, the bumper may get damaged
by the pipe heat or interference between the
tail pipe and the rear bumper.
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(5) |
Do not tighten the clamp at a time. Tighten the clamp nuts to
the specified torque, by turns.
Tightening torque :
17.6 - 23.5 N.m (1.8 - 2.4 kgf.m, 13.0 - 17.4lb.ft)
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![Hyundai Palisade. Repair procedures](images/muffler-456/390/hyundai_palisade__repair_procedures_672.gif)
• |
Do not reuse clamps that have been tightened
completely. Reusing clamps that have been tightened
completely may cause leakage.
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Components and components location
Components
1. LH Exhaust manifold gasket
2. LH Exhaust manifold
3. LH Heat protector
4...
Other information:
Inspection
Front Door Lock Module Inspection
1.
Remove the front door trim.
(Refer to Body - "Front Door Trim")
2.
Remove the front door module.
(Refer to Body - "Front Door Module")
3...
Components and components location
Component Location
1. Inside rear view mirror
Repair procedures
Replacement
•
When removing with a flat-tip screwdriver or remover, wrap protective
tape around the tools to prevent damage to components...
Categories
![Hyundai Palisade. Air bag inflation conditions](images/books/1/hyundai_palisade_air_bag_inflation_conditions_113.png)
Front air bags
Front air bags and the driver's knee
air bag are designed to inflate in a
frontal collision depending on the the
severity of impact of the front collision.
![Hyundai Palisade. Air bag inflation conditions](images/books/1/hyundai_palisade_air_bag_inflation_conditions_114.png)
![Hyundai Palisade. Air bag inflation conditions](images/books/1/hyundai_palisade_air_bag_inflation_conditions_115.png)
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