| Removal |
|
| 1. |
Set No.1 cylinder to TDC/compression.
|
| 2. |
Remove the timing chain cover.
(Refer to Timing System - "Timing Chain Cover")
[RH]
[LH]
|
| 3. |
Release the ratchet by pulling the link down using a thin rod. Compress
the piston and then insert a stopper pin into the hole on the ratchet
to hold the compressed piston.
|
| 4. |
Remove the RH timing chain cam to cam guide (A).
|
| 5. |
Remove the RH timing chain auto tensioner (A) and the RH timing chain
tensioner arm (B).
|
| 6. |
Remove the RH timing chain guide (A).
|
| 7. |
Remove the RH timing chain (A).
|
| 8. |
Remove the oil pump chain tensioner assembly (A).
|
| 9. |
Remove the crankshaft chain sprocket (A) (RH camshaft drive).
|
| 10. |
Remove the oil pump chain sprocket (A) and oil pump chain (B).
|
| 11. |
Remove the crankshaft sprocket (A) (Oil pump drive).
|
| 12. |
Release the ratchet by pulling the link down using a thin rod. Compress
the piston and then insert a stopper pin into the hole on the ratchet
to hold the compressed piston.
|
| 13. |
Remove the LH timing chain cam to cam guide (A).
|
| 14. |
Remove the LH timing chain auto tensioner (A).
|
| 15. |
Remove the LH timing chain tensioner arm (A).
|
| 16. |
Remove the LH timing chain guide (A).
|
| 17. |
Remove the LH timing chain (A).
|
| 18. |
Remove the crankshaft chain sprocket (A). (LH camshaft drive).
|
| 19. |
Remove the tensioner adapter assembly (A).
|
| Inspection |
| 1. |
Check the camshaft sprocket and crankshaft sprocket for abnormal wear,
cracks, or damage. Replace as necessary.
|
| 2. |
Inspect the tensioner arm and chain guide for abnormal wear, cracks,
or damage. Replace as necessary.
|
| 3. |
Check that the tensioner piston moves smoothly when the ratchet pawl
is released with thin rod.
|
| Installation |
| 1. |
The key (A) of crankshaft should be aligned with the timing mark (B)
of block. As a result of this, the piston of No.1 cylinder is placed
at the top dead center on compression stroke.
|
| 2. |
Install the tensioner adapter assembly (A).
|
| 3. |
Install the crankshaft chain sprocket (A). (LH camshaft drive).
|
| 4. |
Install the LH timing chain (A).
|
| 5. |
Install the LH timing chain guide (A).
|
| 6. |
Install the LH timing chain tensioner arm (A).
|
| 7. |
Install the LH timing chain auto tensioner (A).
|
| 8. |
Install the LH timing chain cam to cam guide (A).
|
| 9. |
Pull out the pins (A) of LH timing chain auto tensioner.
|
| 10. |
Install the crankshaft sprocket (A) (Oil pump drive).
|
| 11. |
Install the oil pump chain sprocket (A) and oil pump chain (B).
|
| 12. |
Install the oil pump chain tensioner assembly (A).
|
| 13. |
Install the camshaft chain sprocket (A). (RH camshaft drive)
|
| 14. |
Install the RH timing chain (A).
|
| 15. |
Install the RH timing chain guide (A).
|
| 16. |
Install the RH timing chain auto tensioner (A) and the RH timing chain
tensioner arm (B).
|
| 17. |
Install the RH timing chain cam to cam guide (A).
|
| 18. |
Pull out the pins (A) of RH timing chain auto tensioner.
|
| 19. |
After rotating the crankshaft 2 revolutions in regular direction (clockwise
viewed from front), confirm the timing mark.
|
| 20. |
Install the timing chain cover.
(Refer to Timing System - "Timing Chain Cover")
|
| 21. |
Install the remaining parts in the reverse order of removal.
|
Repair procedures Removal • Be careful not to damage the parts located under the vehicle (floor under cover, fuel filter, fuel tank and canister) when raising the vehicle using the lift.
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