Hyundai Palisade: Windshield Glass / Repair procedures

Hyundai Palisade (LX2) 2020-2024 Service Manual / Body (Interior and Exterior) / Windshield Glass / Repair procedures

Replacement
[Removal]
Hyundai Palisade. Repair procedures   
Put on gloves to prevent hand injuries.
Hyundai Palisade. Repair procedures   
Use seat covers to avoid damaging any surfaces.
1.
Remove the roof side molding.
(Refer to Interior Trim - "Roof Side Molding")
2.
Remove the inside rear view mirror assembly.
(Refer to Mirror - "Inside Rear View Mirror")
3.
Remove the front pillar trim.
(Refer to Interior Trim - "Front Fillar Trim")
4.
Remove the windshield glass side molding (A).

Hyundai Palisade. Repair procedures

5.
Remove the cowl top cover.
(Refer to "Cowl Top Cover")
6.
Using a cutter (A) knife, carefully remove the windshield glass molding.
Hyundai Palisade. Repair procedures   
Use the cutter with a 20 to 30 cm-long blade.

Hyundai Palisade. Repair procedures

7.
Cut off the sealant on the edge (B) while pulling the piano wire (A) to the left and right.
Hyundai Palisade. Repair procedures   
Put on gloves to protect your hands.
Heat may occur when working on the wires.
Be careful not to burn your hands.
Be careful not to disconnect the piano wire.

Hyundai Palisade. Repair procedures

8.
Put in a piano wire (A) through the corner of the windshield glass and insert wire grips into both ends of the wire.

Hyundai Palisade. Repair procedures

9.
Cut off the sealant on (A-A), (B-B), (C-C), while pulling a piano wire (A) to the left and right.
Hyundai Palisade. Repair procedures   
Put on gloves to protect your hands.
Heat may occur when working on the wires. Be careful not to burn your hands.
Be careful not to disconnect the piano wire.

Hyundai Palisade. Repair procedures

10.
Remove the windshield glass (B) carefully using the glass holder (A).

Hyundai Palisade. Repair procedures

11.
Remove the windshield glass upper molding(A).

Hyundai Palisade. Repair procedures

[Installtion]
1.
Apply a glass primer to the top of the windshield glass and attach a windshield glass upper molding.
2.
Using a knife, scrape the remaining sealant around the body panel leaving about 2mm-thick sealant (0.0079 in.) on the bonding surface. If installing a new windshield glass, make alignment marks on the windshield glass and the body.
Hyundai Palisade. Repair procedures   
Be careful not to damage the painted surface of the body.
Hyundai Palisade. Repair procedures   
If the surface is damaged, apply paint or rust inhibitor for maintenance.
3.
Apply the body primer to the bonding surface of body panel.
Hyundai Palisade. Repair procedures   
Be careful not to touch the surface covered with the primer because touching it may lead to water leaks after installing the windshield glass.
Do not apply the body primer to the glass.
Remove any foreign materials from the primer-covered surface.

Hyundai Palisade. Repair procedures

4.
Apply the glass primer to the outer edge of windshield glass.
Hyundai Palisade. Repair procedures   
Be careful not to touch the surface covered with the primer because touching it may lead to water leaks after installing the windshield glass.
Do not apply the body primer to the glass.
Remove any foreign materials from the primer-covered surface.
Apply the sealant within 5 minutes of applying the primer.

Hyundai Palisade. Repair procedures

5.
Apply a bead of sealant (B) around the windshield glass (A).

Hyundai Palisade. Repair procedures

6.
Using the glass holder (A), adjust the windshield glass (B) to fit the alignment marks (C) on the body and lightly push the windshield glass to make the edges fully seated on the bonding surface of body.

Hyundai Palisade. Repair procedures

7.
Install the windshield glass side molding (A).

Hyundai Palisade. Repair procedures

8.
Install the cowl top cover.
(Refer to "Cowl Top Cover")
9.
Install the roof side molding.
(Refer to Interior Trim - "Roof Side Molding")
10.
Conduct a leak testing.
Hyundai Palisade. Repair procedures   
Do not directly spray the high-pressure water to the joint area.
If driving the car is inevitable, drive at a low speed for at least 8 hours.
Advise the driver to avoid aggressive driving or driving on rough roads for 2-3 days after installing the windshield glass.
11.
Install the inside rear view mirror assembly.
(Refer to Mirror - "Inside Rear View Mirror")
12.
Install the front pillar trim.
(Refer to Interior Trim - "Front Pillar Trim")

    Components and components location

    ..

    Quarter Fixed Glass

    ..

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